Darmstadt, July 2025 – In Düsseldorf, Deloitte has opened the “Smart Factory”, a model factory where customers can experience Industry 4.0 live. It is intended for all industries involved in the development and production of cyber-physical systems and which have to organize collaboration between different specialist departments and integrate a large number of stakeholders inside and outside the company. Deloitte and PROSTEP have implemented a number of practice-oriented use cases for end-to-end data processes at the factory, with a digital process chain that links requirements engineering, model-based systems engineering and development serving as an example. The use cases demonstrate how end-to-end traceability works and how the foundation for AI-assisted processes can be laid.
The two partners worked closely together on developing the end-to-end engineering process chain, bringing together both Deloitte’s process know-how and PROSTEP’s PLM integration know-how. PROSTEP’s time-tested OpenPDM solution, which is part of its digital thread platform, provides the basis for the integration solution. It offers standard connectors to all leading PLM, ALM and ERP systems, thus minimizing integration and maintenance costs.
“We chose PROSTEP as our partner because the company has decades of experience integrating heterogeneous system landscapes in regulated industries.
Our two companies operate in a large number of different industries such as the automotive, defense, aerospace, medical technology, plant engineering and shipbuilding industries. We complement each other perfectly,” says Tino Krüger, Partner Product Strategy & Lifecycle Management at Deloitte.
The integrated IT system landscape facilitates seamless collaboration in system development, which means that different specialist departments can achieve the highest possible level of quality and efficiency in their preferred expert systems. It also helps shorten development cycles and meet compliance requirements relating to traceability, like those required by A-SPICE, CSMS standards and MDR.
The use cases are based on frequently occurring development processes along the V-model. The stakeholders’ requirements are initially recorded in PTC Codebeamer and transferred to Dassault Systèmes’ Catia Magic Cyber Systems Engineer (formerly Cameo Systems Modeler) for the purpose of modeling the system architecture and deriving additional functional and system requirements. Once a specific level of maturity has been reached, the complete requirements package is passed on to Siemens Teamcenter for further development.
A major advantage of the implemented use cases is that the automated data interfaces make collaboration across domain boundaries easier, as Peter Pfalzgraf, Partner Manager at PROSTEP, explains. “The solution ensures consistent data statuses in the connected IT systems and guarantees cross-system traceability. It thus makes a contribution to speeding up the development of complex systems, which involves collaboration between multiple specialist departments.”
About PROSTEP Group
PROSTEP is recognized as a partner to the leading manufacturing companies worldwide. We count the top companies in this industry among our customers. PROSTEP is an independent consulting and solution development company, but also supplies ready-made product solutions. Our strength lies in a combination of industry-specific expertise, process know-how and technological competence. We offer our customers competent consultancy services, a comprehensive range of other services, and innovative solutions covering every aspect of product
The PROSTEP Group has a current headcount of more than 300 in Germany, Poland and the USA. In addition to its headquarters in Darmstadt, PROSTEP also maintains branch offices in Berlin, Boeblingen, Hamburg, Cologne, Munich as well as in Wrocław (Poland), Troy, Michigan (USA) and its subsidiary BHC in Boeblingen.
PROSTEP, Inc. is the wholly owned subsidiary of PROSTEP AG and is located in the hub of the US automotive industry, Troy, MI.
PROSTEP plays an integral part in new developments with various memberships to organizations leading digital change. Organizations include: ASAM e.V. – Association for Standardisation of Automation and Measuring Systems, NAFEMS – National Agency for Finite Element Methods and Standards, OCX Consortium, OMG Consortium – Object Management Group, Inc., PDF Association, prostep ivip Assocation, VDMA – Verband Deutscher Maschinen- und Anlagenbau e.V. and WiGeP – Wissenschaftliche Gesellschaft für Produktentwicklung.
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Contact
Joseph Lopez
Phone: +1 248 660 7038
joseph.lopez@prostep.com